Skip to content At Montage Doors, we are serious about doing things properly. One of the biggest investments we’ve made in our workshop is our Felder Format4 Profit 5 Axis CNC machine.
It has completely changed how we manufacture pre-hung doors, custom door leaves, jambs, and specialised one-off items. It gives us speed, accuracy, and consistency — without cutting corners.
The Felder Format4 Profit range is built in Austria and designed for high-precision CNC machining. Our setup includes the H350R 16.50 PHD Solution, which is built specifically for efficient door production.
In simple terms:
5-axis machining means the tool can move in multiple directions and angles
It can machine complex shapes in a single setup
It allows drilling, routing, cutting and shaping with very high accuracy
For door manufacturing, that flexibility matters.
Pre-hung doors need accuracy. Hinge positions must line up perfectly. Lock sets must sit square. Clearances must be tight — but not too tight.
Our CNC allows us to:
Machine hinge rebates with exact depth and spacing
Cut lock bodies and faceplates accurately
Machine door edges cleanly and consistently
Prepare jambs and stops with repeatable precision
The result is:
Doors that hang properly, Smooth closing Consistent gaps
That means less stress for builders and installers.
Speed is important — but only if quality stays high.
The H350R 16.50 PHD Solution is designed for efficient door production. It allows us to:
Load and machine efficiently
Run repeat jobs with identical settings
Maintain consistent results across batches
Keep lead times reliable
Because programs are saved and repeatable, every door is produced to the same standard — whether it’s the first one or the fiftieth.
That consistency is key for group housing, commercial projects, and larger builds.
Not every project is standard.
Sometimes we need:
Custom hinge positions
Special lock configurations
Oversized doors
Custom jamb sizes
Unique timber profiles
With 5-axis capability, we can machine angles, profiles and shapes that would be difficult or time-consuming on traditional machinery.
This gives us flexibility without slowing production down.
Because our CNC workflow is programmed and controlled, we can plan production properly.
This means:
Better scheduling
Fewer surprises
Clearer timelines for builders
Confidence when we commit to delivery dates
For both standard and custom doors, that reliability matters.
Our investment in advanced CNC technology is not about fancy equipment for the sake of it. It’s about giving our clients:
Consistent quality
Accurate machining
Reduced site issues
Reliable timeframes
Capability for custom work
Whether you need a standard pre-hung interior door package or something more specialised, our Felder Format4 Profit 5 Axis CNC helps us deliver it properly.
If you’d like to see how we manufacture our doors, or talk about a project, get in touch with the Montage Doors team. We’re always happy to show how we do things — and why the details matter.
Optimized by Seraphinite Accelerator
